PRIME ITEM DEVELOPMENT SPECIFICATION

1 SCOPE

1.1 Identification.

Note: General requirements shall be to MIL-STD-490A, DEF STAN 05-28, and MIL-STD-483A.
This Specification establishes the performance, design, development, and test requirements for the insert Item Name, if applicable insert abbreviation, insert Item (Subsystem, etc) code prime item used on the ???? system.

1.2 Purpose.

State the purpose of the system, and identify the major functions the prime item performs and describe the role of the prime item within the system or subsystem of which it is part.

1.3 Introduction.

This Development Specification has been produced during the System Design Phase, for compliance with the Systems Engineering Management Plan (SEMP).

Before completion of the Critical Design Review (CDR) for the HWCI this specification will establish part of the Functional Baseline and subject to change using the Configuration Management Plan.

This document has been compiled in the following order.

Section 1 - identifies, states the purpose and introduces the document

Section 2 - lists the applicable documents

Section 3 - defines the requirements for the identified prime item to be developed.

Section 4 - quality assurance provisions

Section 5 - preparation for delivery

Section 6 - provides a list of definitions, abbreviations and acronyms

Insert here any other information to summarize any other items regarding the purpose and contents of the document.

2 APPLICABLE DOCUMENTS

2.1 Project Documents.

SYSTEMS ENGINEERING MANAGEMENT PLAN (SEMP)

CONFIGURATION MANAGEMENT PLAN

Identify here by title and identifier any other project specific documents referenced by this document (i.e., system/Subsystem Specification, etc) and not identified in any higher level documents.

2.2 Other Documents.

List by title and Indent. Any other documents referenced by this document and not identified in any higher level documents.

e.g., STANDARDS, SPECIFICATIONS, DRAWINGS and OTHER PUBLICATIONS.


3 REQUIREMENTS

This section shall contain the following:

a. The performance and design requirements for the prime item.

b. The performance requirements related to manning, operating, maintaining, and logistically supporting the prime item to the extent these requirements define or constrain design of the prime item.

c. The design constraints and standards necessary to assure compatibility of prime item components.

d. The principle interfaces between the prime item being specified and other configuration items with which it must be compatible.

e. The major components of the prime item and the principal interfaces between such major components (Examples of major components are:

(1) a unit of an electronic set,

(2) an engine for a vehicle,

(3) a power drive for a rocket or missile launcher).

f. The allocation of performance to, and the specific design constraints peculiar to, each major component.

g. The identification and relationship of major components which comprise the prime item.

h. The identification and use of Government-furnished property to be designed into and delivered with the prime item, or to be used with the prime item.

Unless purely descriptive by nature, requirements shall be stated in quantitative terms with tolerances which can be verified by subsequent analytical test, demonstrative data, or inspection of the prime item and related supporting engineering data.

Requirements stated herein shall be the basis for, and verifiable by the tests specified in section 4 of the specification.

Prime item definition.

This paragraph shall incorporate (directly or by reference) specific products of systems engineering and analysis which graphically portray the functions of the prime item and the relationship of the prime item to be developed to other configuration items in the system. It shall identify (a) the major components of this configuration item and (b) the individual components which must be developed. Essentially, this is a translation of operational requirements into item development tasks.

Prime item diagrams.

This paragraph shall incorporate, where applicable, either directly or by reference, the prime item level functional schematics. This paragraph will cover the top-level functional flow diagrams of the configuration item and include diagrammatic presentations to the level required to identify all essential functions.

Interface definition.

This paragraph shall cover the functional and physical interfaces between (a) this prime item and other configuration items, and (b) the major components within this prime item. The functional interfaces shall be specified in quantitative terms of input/ output voltages, accelerations, temperature ranges, shock limitations, loads, speeds, pitch and roll rates, etc. Where interfaces differ due to a change in operational mode, the requirements shall be specified in a manner which identifies specific functional interface requirements for each different mode. Physical interface relationships shall be expressed in terms of dimensions with tolerances. This paragraph shall incorporate, either directly or by reference, interface control drawings, and other engineering data as necessary to define all functional and physical interfaces required to make the prime item compatible with other configuration items and to make its major components compatible within the prime item.

Major component list.

This paragraph shall include a complete list of all major components, as they become known, which comprise the prime item with their identification documents arranged in an indentured relationship.

Government furnished property list.

This paragraph shall list the Government furnished property which the prime item shall be designed to incorporate. This list shall identify the property by reference to its nomenclature, specification identification, and/or part number.

Government loaned property list.

This paragraph shall list the Government property which will be loaned to the contractor.

Characteristics.

Development specifications shall specify all required performance characteristics, physical characteristics, and requirements for reliability, maintainability, relative priority of design disciplines or characteristics.

Performance.

Performance characteristics shall state what the prime item shall do, including both upper and lower performance limits. As a general guide include such considerations as:

a. Dynamic actions or changes that occur (rates, velocities, movements and noise levels).

b. Quantitative criteria covering endurance capabilities of the prime item required to meet user needs under stipulated environmental and other conditions, including minimum total life expectancy. Indicate required mission duration and planned utilization rate.

These characteristics shall include general and detail requirements, under appropriate sub-headings, for all performance requirements, i.e., what is expected of the system, configuration item, or material.

Physical characteristics.

This paragraph shall include the following, as applicable:

a. Weight limits of the prime item.

b. Dimensional and cube limitations, crew space, operator station layout, ingress, egress, and access for maintenance.

c. Requirements for transport and storage, such as tie-downs, pallets, packaging, and containers.

d. Durability factors to indicate degree of ruggedness.

e. Health and safety criteria, including consideration of adverse explosive, mechanical, and biological effects. Included in this criteria are the toxicological effects of the prime item on the user and the adverse effects of any electromagnetic radiation that might emanate therefrom.

f. Vulnerability factors including consideration of atomic, chemical, biological, and radiological operations, electromagnetic radiation, fire and impact.

g. Security criteria specify security classification.

h. Command and Control requirements.

Reliability.

This paragraph shall state the requirements for reliability in quantitative terms, defining the conditions under which the requirements are to be met.

Reliability requirements shall be stated numerically with confidence levels, if appropriate, in terms of mission success or hardware mean time between failures. Initially, reliability may be stated as a goal and a lower minimum acceptable requirement. During contract definition, or equivalent period, realistic requirements shall be determined and incorporated in the specification with requirements shall never be stated as a goal in Product Specifications.

Maintainability.

This paragraph shall specify the quantitative maintainability requirements. The requirements shall apply to maintenance in the planned maintenance and support environment and shall be stated in quantitative terms.

Examples are:

a. Time (e.g., mean and maximum downtime, reaction time, turnaround time, mean and maximum time to repair, mean time between maintenance actions).

b. Rate (e.g., maintenance man-hours per flying hour, maintenance man-hours per specific maintenance action, operational ready rate, maintenance hours per operating hours, frequency of preventative maintenance).

c. Maintenance complexity (e.g., number of people and skill levels, variety of support equipment).

Numerical maintainability requirements shall be stated in such terms as mean-time-to-repair (MTTR) or maintenance man-hours per flight/operational hour. Determination of realistic requirements shall be made as discussed in 3.2.3 for reliability. Quantitative requirements for accessibility, modular construction, test points, and other design requirements may be specified as required.

Environmental conditions.

Describe both induced and natural environmental conditions expected to be encountered by this prime item during storage, shipment, and operation. It shall include factors such as climate, shock, vibration, noise, and noxious gases.

Transportability.

This paragraph shall include the requirements for transportability which are common to all components to permit employment and logistic support. All components that, due to operational or functional characteristics, will be unsuitable for normal transportation methods shall be identified.

Design and construction.

This paragraph shall specify minimum prime item design and construction standards that have general applicability and are applicable to major classes of equipment (e.g., aerospace vehicle equipment, support equipment) or are applicable to particular design standards. To the maximum extent possible, these requirements shall be specified by reference to the established military standards and specifications. In addition, this paragraph shall specify criteria for the selection and imposition of National, military, and contractor specifications and standards.

Minimum or essential requirements that are not controlled by performance characteristics, interface requirements, or referenced documents shall be specified. They shall include appropriate design standards, requirements governing the use or selection of materials, parts and processes, interchangeability requirements, safety requirements, and the like.

Materials, processes, and parts.

This paragraph shall specify those prime item-peculiar requirements governing use of materials, parts, and processes to be utilized in the design of the prime item. It shall also contain specifications as necessary for particular materials and processes to be utilized in the design of the prime item. Special attention shall be directed to prevent unnecessary use of strategic or prime materials. A strategic and prime materials list can be provided from the contracting agency. In addition, requirements for the use of standard and commercial parts for which qualified products lists have been established shall be specified here.

Requirements for materials to be used in the item or service covered by the specification shall be stated under this heading, except where it is more practicable to include the information in other paragraphs. Requirements of a general nature should be first, followed by specific requirements for the material. Definitive documents cover materials of the required quality.

Electromagnetic radiation.

Where applicable, requirements pertaining to electromagnetic radiation shall be stated in terms of the environment which the item must accept and the environment which it generates.

Nameplates and product marking.

This paragraph shall contain requirements for nameplates, part marking, serial and lot number marking, and all other identifying markings required for the prime item and its component parts. Requirements shall usually be stated in general terms and reference made to existing standards on the content and application of such markings.

The nameplate or markings in some cases may be the only means of identification of a product after delivery. Such identification is important from the stand-point of stack, replacements, and repair parts. All requirements pertaining to nameplates or markings shall be placed under this, or other appropriate heading, referencing applicable specifications, drawings, or standards.

Workmanship.

This paragraph shall contain workmanship requirements for development models (A and B) of prime items to be produced during development, including requirements for manufacture by production techniques, if applicable.

Interchangeability.

This paragraph shall identify those components to be interchangeable and replaceable. Entries in this paragraph are for the purpose of establishing a condition of design, and are not to define the conditions of interchangeability that are required by the assignment of a part number.

Safety.

This paragraph shall specify requirements to preclude or limit hazard to personnel and equipment. To the extent practicable, these requirements shall be imposed by citing established and recognized standards. Limiting safety characteristics peculiar to the prime item due to hazards in assembly, disassembly, test, transport, storage, operation and maintenance shall be stated when covered neither by standard industrial or service practices nor by a higher level specification. "Fail safe" and emergency operating restrictions shall be included when applicable. These shall include interlocks and emergency and standby circuits require to either prevent injury or provide for recovery of the prime item in the event of failure.

Human performance/human engineering.

Human engineering requirements for the prime item should be specified herein and applicable documents (e.g., MIL-STD-1472) included by reference. This paragraph should also specify any special or unique requirements, e.g., constraints on allocation of functions to personnel and communications and personnel/equipment interactions. Included should be those specific areas, stations, or equipment which would require concentrated human engineering attention due to the sensitivity of the operation or criticality of the task, i.e., those areas where the effects of human error would be particularly serious.

Documentation.

This paragraph shall specify the plan for prime item documentation such as: specifications, drawings, technical manuals, test plans and procedures, installation instruction data in general terms.

Requirements for documenting the design shall specify types of documents required for design review and approval (establishment of the functional baseline of the item), manufacture or procurement, testing, inspection installation, operation, maintenance, and logistic support as appropriate.

This paragraph is not intended as a requirement for procurement or delivery of data (DRL).

Logistics.

Were applicable, logistic considerations and conditions that will apply to the system or configuration item shall be specified in development specifications. Logistic conditions such as maintenance considerations, modes of transportation, supply system requirements, and impact on existing facilities and equipment's shall be considered.

Maintenance.

This paragraph shall include considerations such as:

(a) use of multipurpose test equipment

(b) use of module vs. part replacement

(c) maintenance and repair cycles

(d) accessibility, and

(e) level of repairability by the Government

Supply.

This paragraph shall specify the impact of the prime item on the supply system and the influence of the supply system on prime item design and use.

Considerations shall include:

(a) introduction of new components in the supply system

(b) supply and resupply methods

(c) distribution and location of prime item stocks.

Facilities and facility equipment.

This paragraph shall specify the impact of the prime item on existing facilities and facility equipment. It also shall specify requirements for new facilities or ancillary equipment to support the prime item.

Personnel and training.

Personnel.

This paragraph shall specify personnel requirements which must be integrated into the prime item design. Requirements shall be specified in a positive sense, assuming that the numbers and skill levels of personnel will be made available. Requirements stated in this paragraph shall be the basis for ultimate complete determination of item personnel training and training equipment/facility requirements. It shall include but not limited to: number and types of operational crew personnel for each deployment mode and the intended duty cycles, both normal and emergency; numbers and types of maintenance crew personnel for each operational deployment mode and the intended duty cycle, both normal and emergency; and types and total number of personnel which may be allocated to the operation, maintenance, and control of the prime item. It should describe in general qualitative terms the personnel resources expected to be available for the scheduled beginning of training on the item.

Training.

This paragraph shall consider:

a. Training requirements that will be generated by new equipment to include, if possible, the concept of how training should be accomplished, e.g., school. unit, or contractor training.

b. Estimates of quantities of equipment being developed that will be required solely for training purposes.

c. The need to develop associated training devices, including types required. Prepare actual detailed statements of requirements for characteristics of training devices.

d. Training time and locations available for effective training programs.

Major component characteristics.

This paragraph shall include a subparagraph for each major component listed in paragraph 3.1.3. In stating requirements for the various major components, it should be recognized that verification may necessarily need be accomplished following the delivery, installation, and checkout of the parts constituting the major components. The functional relationship may be such that verification of requirements specified for a major component can only be accomplished when units, assemblies, or parts which comprise the major component are assembled into the prime item. For each major component, a separate paragraph shall be prepared specifying the performance and physical characteristics.

Precedence.

This paragraph shall either specify the order of precedence of requirements or assign weights to indicate the relative importance of characteristics and other requirements. It shall also establish the order of precedence of this specification relative to referenced documents e.g., specification over drawings, functional requirements over physical requirements, etc.

4 QUALITY ASSURANCE PROVISIONS

Requirements for formal tests/verifications of prime item performance and design characteristics and operability shall be specified in this paragraph. Tests/verifications specified herein shall include prime item and component design evaluation and operational capability verification. Subparagraphs under this section shall include:

a. Reliability testing with respect to prime item and component reliability. Requirements shall be specified for collection and recording of data during all testing which is to be part of the reliability analysis.

b. Engineering evaluation and test requirements to the level of detail necessary to define the extent of the test program and the objectives of the tests. The specific elements to be included in the test shall be specified. If data generated during the progress of tests specified herein is to be recognized as formal verification that specified requirements in Section 3 of the specification have been satisfied, the test objectives shall so state.

c. Qualification testing of the prime item and critical components.

d. Installation testing and checkout, such as continuity checking, interface mating, major component operation in the installed environment, support equipment compatibility, and documentation verification.

e. Formal test verification of performance characteristics to demonstrate that prime item requirements in Section 3 of the specification have been satisfied.

General.

This paragraph shall discuss the philosophy of testing, location for performance of tests, and other information related to testing not covered elsewhere. For software embedded in firmware devices, the application of quality assurance provisions or qualification requirements depends on whether the software is designated as a CSCI or part of an HWCI. When the software is designated as a CSCI, Qualification Requirements apply, but when designated as part of a HWCI, Quality Assurance Provisions apply.

Where applicable, the general test and inspection philosophy shall be described with a statement of responsibility for inspection, classification of examinations and tests, sampling, lot formation, and other information pertinent to the quality assurance provisions but not directly associated with a specific test or examination.

For hardware, this section shall include all of the examinations and tests (by reference where applicable) to be performed in order to ascertain that the product, material or process to be developed or offered for acceptance conforms to the requirements in Sections 3 and 5 of the specification.

Responsibility for tests.

This paragraph shall assign responsibilities for performance of tests to each agency, Government or contractor, as applicable.

The concept of quality assurance places primary responsibility for quality assurance of delivered products, materials or services on the supplier who is responsible for offering to the contracting agency only those products, materials or services that conform to all specified requirements. Accordingly, the supplier's responsibility for testing shall be clearly stated and the contracting agency's role, either as a partner or monitor, shall be specified.

Special tests and examinations.

This paragraph is optional in a development specification, and when used, would generally cover testing requirements for qualification evaluation for selection of parts, components, or equipment's to be used in the item.

Quality conformance inspections.

This paragraph shall cover, or reference, test and inspection requirements necessary to determine if all requirements of Section 3 of the specification have been achieved. Insofar as practical, tests shall be arranged in a logical order for sequential performance.

Verification Matrix.

Include here the verification matrix which will provide for the correlation of Section 3 performance requirements with Section 4 verification requirements. The CMP provides an example verification cross-reference matrix (figure 14).

5 PREPARATION FOR DELIVERY

This section shall provide guidance for the preparation of the prime item for delivery. Such guidance will be particular to the prime item being specified and other than standard practice. It shall include such non-standard practices in appropriate configuration item descriptions. It may impose requirements to comply with standard practices by referencing appropriate military specifications, and standards.

6 NOTES

All definitions, abbreviations and acronyms contained in the Systems Engineering Management Plan are applicable to this document, however for convenience a number of them are repeated here.

Include in this section any general information that aids in understanding this document; a number of paragraphs can be written but as a minimum the next three shall be included.

Intended use.

Include here information relative to the use of the HWCI covered by this specification, e.g., "This specification is to be used as the Hardware Allocated Baseline for the (name of HWCI) HWCI for the ???? system."

Definitions.

Most of these definitions are taken from the SEMP, if not their source is included.

- Acceptance Test - Formal test conducted to determine whether or not a system satisfies its acceptance criteria and to enable the customer to determine whether or not to accept the system.

- Baseline - A configuration identification document or a set of such documents formally designed and fixed at a specific time during a configuration item's life cycle. Baseline plus approved changes to those baselines, constitute the current configuration identifications.

- Certification - A process, which may be incremental, by which a contractor provides evidence to the contracting agency that a product meets contractual or otherwise specified requirements.

- Formal Testing - The process of conducting testing activities and reporting results in accordance with an approved test plan.

- Validation - The process of evaluating software to ensure compliance with software requirements during the first stages of the software development life-cycle, and with system requirements during the System Integration phase.

- Verification - The process of determining whether or not the products of a given phase of the software development life cycle fulfils requirements established during the preceding phase.

- include here, in alphabetic order, any other definition as necessary.


Acronyms and Abbreviations.

CDRL - Contract Data Requirement List

HWCI - Hardware Configuration Item

TBD - To be determined

- include here in alphabetic order all the other abbreviations and acronyms used in this document

APPENDIX I

This section of the specification shall contain requirements which are contractually a part of the specification but which, for convenience in specification maintenance, are incorporated herein, e.g., requirements of a temporary nature or for a limited effectivity. Appendixes may be bound as separate documents for convenience in handling, e.g., when only a few parameters of the prime item are classified, an appendix containing only the classified material may be established. Where parameters are placed in an appendix, the paragraph of section 10 shall be referenced in the main body of the prime item specification in the place where the parameter would normally have been specified.

10 SCOPE

10.1 Identification.


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Copyright © by Ken Rigby 1995, 1996, 1996, 1997, 1998